TRANSFORMER OIL TESTING LABORATORY

Transformer oil testing laboratory is equipped with high precession instruments. On an average, this laboratory analyses about 500 oil samples for various parameters per annum. This Lab has facilities for carrying out tests for In-service Transformer Oils/ Silica Gel as per IS specifications.

The laboratories undertake testing of transformer oil samples and energy meters of private parties besides those of APGENCO & APTRANSCO.

1. Equipment Facility

   bullet.gif (52 bytes)   Breakdown voltage tester

   bullet.gif (52 bytes)   Dielectric dissipation factor measuring
        equipment

   bullet.gif (52 bytes)   Tensiometer for measuring  interfacial          tension 

   bullet.gif (52 bytes)   Moisture (water content) analyser

   bullet.gif (52 bytes)   Flash point determination apparatus

   bullet.gif (52 bytes)   Gas Chromatograph

   bullet.gif (52 bytes)   Resistivity tester.

   bullet.gif (52 bytes)   Silica Gel testing setup.

2. Testing Facility

   bullet.gif (52 bytes)   Evaluation of service oils as per IS-1866:2000 for maintenance purposes.

   bullet.gif (52 bytes)   Tests on Silica Gel

   bullet.gif (52 bytes)   Evaluation of Dissolved Gases as per IS: 10593:1992 for identifying faults inside transformers.

       The range of test facilities available at Transformer Oil Laboratory is as follows.

Test facility for “insulating oils in equipment”

IS: 1866-2000

Sl.No.

   Name of Test

    Range of Test Facility

1.

   Electric Strength(BDV)

    1 - 100 KV

2.

   Flash Point

    50 - 370oC

3.

   Interfacial Tension

    0 - 0.090 N/m

4.

   Water Content 

    1.0 - 10,000 ppm

5.

   Dielectric Dissipation factor(Tan delta)

    0.00001 - 9.99

6.

   Specific Resistance 

    109 - 1018 Ohm-Cm

7.

   Total Acidity(Neutralization value)

    0 - 25 mg KOH/g

8.

   Dissolved Gas Analysis

    HC : 0.1 - 10,000 ppm

    H2  : 0.1 -- 10,000 ppm
    CO  : 0.1 -- 10,000 ppm
    CO2 : 0.1 -- 10,000 ppm

9.

   Density

    0.75 - 0.95 g/cc

Test facility for “Non-Indicating Silica Gel”

IS: 3401:1992

Sl.No.

      Name of Test

1.

      Loss on Drying

2.

      Adsorption Capacity

3.

      Loss on Attrition

4.

      pH Value

The test facilities mentioned above are extended to carryout for IPPs and other private parties on chargeable basis at a tariff as follows:

1. Test charges for transformer oil samples:

Sl.No

      Name of the test

     Test Charges per sample (in Rupees.)    

1

     Breakdown Voltage

1,700.00    

2

     Flash Point  

1,550.00    

3

     nter Facial Tension

1,225.00    

4

     Water Content

1,050.00    

5

     Tan Delta

1,050.00    

6

     Specific Resistance

1,050.00    

7

     Acidity

  630.00    

  8  

     Dissolved Gas Analysis

2,625.00    

9

     Density

  150.00    

2. Test charges for non indicating silica gel:

  Sl.No

      Name of the test

      Test Charges per sample (in Rupees.)    

1

      Loss on Drying

500.00    

2

      Adsorption Capacity

750.00    

3

      Loss on attrition

500.00    

4

      PH Value

750.00    

Payment Procedure:

     Payment shall be made along with sample by way of Demand Draft drawn in favour of “Senior Accounts Officer, O&M, VTPS” and payable at Ibrahimpatnam, Krishna District.

ABSTRACT of Tr. Oils tested for private parties & APTRANSCO on payment basis

    During the calendar year 2003:

   Sl.No

                                   Company

        Amount (Rupees)    

1.

      Power Oil Petroleum Products, Hyderabad

5775.00    

2.

      Srivathsa Power Projects Ltd, Rajolu.

6510.00    

                                                                            TOTAL 

12285.00    

During the calendar year 2004:

    Sl.No

                                   Company

Amount (Rupees)    

1.

      Srivathsa Power Projects Ltd, Rajolu.

9660.00    

2.

      K.K.Rao Engg Works Pvt Ltd, Hyd.

1050.00    

3.

      Srivathsa Power Projects Ltd, Rajolu.

735.00    

4.

      East India Commercial Company Ltd, Eluru.

6930.00    

5.

      Power Oil Petroleum Products, Hyderabad

5040.00    

6.

      Power Oil Petroleum Products, Hyderabad

5040.00    

7.

      GMR Industries Ltd, Srikakulam.

1050.00    

8.

      Srivathsa Power Projects Ltd, Rajolu.

735.00    

9.

      Power Oil Petroleum Products, Hyderabad  

5040.00    

                                                                        TOTAL 

35280.00    

During the calendar year 2005:

  Sl.No

                                   Company

Amount (Rupees)    

1.

      GMR Industries Limited, Sankali, Srikakulam DT

2750.00    

2.

      Power Oil Petroleum Products, Hyderabad

5040.00    

3.

      Srivathsa Power Projects Ltd, Rajolu.

1700.00    

4.

      Srivathsa Power Projects Ltd, Rajolu.  

8230.00    

5.

      Power Oil Petroleum Products, Hyderabad

5480.00    

                                                                          TOTAL 

23200.00    

During the calendar year 2006:

  Sl.No

                                    Company

Amount (Rupees)    

1.

      Srivathsa Power Projects Ltd, Rajolu. 

2625.00    

2.

      Active Power Corporation Pvt. Ltd, Ibpm

7475.00    

3.

      Larsen & Toubro Limited, Vemagiri

1050.00    

4.

      Larsen & Toubro Limited, Vemagiri 

5500.00    

5.

      Srivathsa Power Projects Ltd, Rajolu.

2750.00    

6.

      APTRANSCO,220KV,TL&SS,Bommuru,W.G.(Dt)

2625.00    

7.

      Sai Bhargava Electricals, Vijayawada 

630.00    

8.

      APTRANSCO,132KV,TL&SS,Patapatnam,SKL(Dt)

2625.00    

                                                                        TOTAL

25280.00    

During the calendar year 2007:

  Sl.No

                                    Company

Amount (Rupees)    

1.

      APTRANSCO, 400KV SS, Kalapaka, Visakhapatnam 

2625.00    

2.

      G.S.Electricals, Vijayawda.

3150.00    

3.

      G.S.Electricals, Vijayawada.

3360.00    

4.

      Srivathsa power projects Limited, Razole mandal, East
      Godavari District  

16355.00    

5.

      GMR Industries Limited, Ferro Alloys Division, Tekkali
      (Ravivalasa Village), Srikakulam District

7875.00    

                                                                        TOTAL

33365.00    

                                                                                   
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